Forklift Safety 10 Steps to Safety 1. Training The employer shall certify that each operator has been trained and evaluated as required by 29 CFR 1910.178(1). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. 2. Loading & Unloading Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers, or railroad cars while loading or unloading. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. Dockboard or bridgeplates, shall be properly secured before they are driven over, with their rated capacity never exceeded. Only loads within the rated capacity of the truck shall be handled. When stacking or tiering, only enough backward tilt to stabilize the load shall be used. 3. Batteries & Fuel Tanks Fuel tanks shall not be filled while the engine is running and spillage shall be avoided. Trucks in need of repairs to the electrical system shall have the battery disconnected prior to such repairs. Always Remember • Stunt driving and horseplay shall not be permitted. • Fire aisles, access to stairways, and fire equipment shall be kept clear • Running over loose objects on the roadway surface shall be avoided. 4. Routine Checks Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily. Defects when found shall be immediately reported and corrected. 10. Keep Trucks Clean Industrial trucks shall be kept in a clean condition, free of lint, excess oil, and grease. Noncombustible agents should be used for cleaning trucks. (Includes solvents with flashpoints above 100 F.) 5. Traveling All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. The driver shall be required to look in the direction of, and keep a clear view of the path of travel. 9. Beware of Ramps When ascending or descending grades in excess of 10 percent, loaded trucks shall be driven with the load upgrade. On all grades the load and load engaging means shall be tilted back if applicable, and raised only as far as necessary to clear the road surface. 8. Avoid Pedestrians Trucks shall not be driven up to anyone standing in front of a bench or other fixed object. No person shall be allowed to stand or pass under the elevated portion of any truck, whether loaded or empty. Unauthorized personnel shall not be permitted to ride on powered industrial trucks. 7. Repairs & Maintenance If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. All repairs shall be made only by authorized personnel. 6. Never Leave Truck Unattended A powered industrial truck is unattended when the operator is 25 ft. or more away from the vehicle which remains in view, or whenever the operator leaves the vehicle and it is not in his/her view. When left unattended, load engaging means shall be fully lowered, controls shall be neutralized, power shall be shut off, and brakes set. Daily Inspection Checklist It is imperative that a safety check be performed before each shift to ensure safe operation. Check for any defects in the items below before duty: ■ Accelerator ■ Battery Connector ■ Battery – Discharge Indicator ■ Brakes – Parking ■ Brakes – Service ■ Fuel Level ■ Engine Oil Level ■ Gauges ■ Horn ■ Hour Meter ■ Hydraulic Controls ■ Overhead Guard ■ Radiator Level ■ Lights – Head and Tail ■ Lights – Warning ■ Oil Leaks ■ Oil Pressure ■ Steering ■ Unusual Noises ■ Tires For More Information, Please Contact: Name Telephone ©2016 ComplyRight, Inc. W0048 This product is designed to provide accurate and authoritative information. However, it is not a substitute for legal advice and does not provide legal opinions on any specific facts or services. The information is provided with the understanding that any person or entity involved in creating, producing or distributing this product is not liable for any damages arising out of the use or inability to use this product. You are urged to consult an attorney concerning your particular situation and any specific questions or concerns you may have. Important note: This is approved for use by the purchaser only. This form may not be shared publicly or with third parties. Truck #______________________________ Week Ending _____________________________ Please Print Forklift Operator’s Daily Checklist Forklift inspections must be completed daily at the beginning of each shift. If no problems are found, place a check (✓) in the OK box. If the item does not pass inspection, place a check in the NEEDS MAINT. box and describe the problem in the Comments section. Hour Meter Reading: # # # # # # # / / / / / / / / / / / / Date _________ Date _________ Date _________ Date _________ Date ________ Date _________ Date ________ / / MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ MAINTENANCE APPROVAL (Initials) OK ❏ ✓ NEEDS MAINT. ❏ ✓ Place check in applicable box Accelerator Brakes – Parking Brakes – Service Horn Hour Meter Hydraulic Controls Lights – Head and Tail Lights – Warning Overhead Guard Steering Tires Other Gas, LPG, or Diesel Forklifts Only Engine Oil Level Fuel Level Oil Leaks Oil Pressure Radiator Water Level Electric Forklifts Only Battery Connector Battery Discharge Indicator Other Gauges and Instruments Checked by (Initials) Comments ©2016 ComplyRight, Inc. W1732 11 Workplace Safety OSHA Recordkeeping System This system takes the guesswork out of OSHA recordkeeping. By clearly explaining all regulations, the system makes it easy to complete your OSHA safety forms and post the required information — in full compliance with the law. • Includes tipsheets with completion instructions for all three forms • Meets OSHA posting requirements Description Item # OSHA Recordkeeping System WR1201 Forklift Training Bundle Keep your company OSHA compliant. This kit helps ensure workers are properly trained and provides the tools needed to safely operate machinery on the job. • Contains 50 daily checklists for forklift operators.  Helps workers to remember to check engines, alarms, warning lights and brakes as well as identify possible maintenance issues early. • Includes 25 evaluation forms to easily assess competency of your forklift operators and recognize areas where additional training is needed. • Forklift safety poster displays 10 ways to avoid accidents, tips for preventing cargo damage and advisories reinforcing forklift safety compliance. Description Item # Forklift Bundle W0862 Forklift Training Program WR0408 Forklift Safety Poster WR0048 System includes: • Recording Assistant • OSHA Form 300 (2) • OSHA Form 300A • OSHA Form 301 (25) • Tip sheets (3) • OSHA Injury and Illness Recordkeeping Folder • Fast Answers for Workplace Safety: How to Handle an OSHA Inspection (1)